Injection Stretch Blow Moulding

Overview
Injection stretch blow moulding is used for the production of high quality containers.

Typical Materials Used:
Polyethylene - Terephthalate (PET)

Typical Products Produced:
Carbonated and soft drink bottles, Cooking oil containers, Agrochemical containers Health and oral hygiene products and Bathroom and toiletry products

Insert Moulding 

Overview
Inserts can either be incorporated at the time of the moulding process, or be inserted as a post moulding operation. When incorporated as part of the moulding process, the inserts can either be loaded by robot assistance or by the process operator. If the inserts are applied as a post moulding operation, they can usually be applied any time after the moulding process. In some cases, they are inserted as part of a series of post moulding operations. This helping to minimize the actual cost of insertion. The fundamentals of process speed (and economics), and process repetition must be borne in mind when making the decision when to apply the insert. It is not good practice to allow the cycle time to vary from shot to shot; this can have an adverse effect on the quality

 

Machining of Plastics

Where a plastics component is specified and the numbers to be used are not large, then machining the component becomes more economical.

moulding Expanded Polypropylene (EPP)

Overview
EPP is a highly versatile closed-cell bead foam that provides a unique range of properties, including outstanding energy absorption, multiple impact resistance, thermal insulation, buoyancy, water and chemical resistance, exceptionally high strength to weight ratio and 100% recyclability. EPP can be made in a wide range of densities, from 15 to 200 grams per litre, which are transformed by moulding into densities ranging from 18 to 260 grams per litre. Individual beads are fused into final product form by the steamchest moulding process resulting in a strong and lightweight shape.

Moulding Expanded Polystyrene (EPS)

Overview
Expanded polystyrene (EPS) is used for the production of a number of applications. However its major application is as a protective packaging for consumer electronic products and white goods. Its excellent thermal insulation and mechanical protection properties make it ideal to package fish and other foodstuffs. EPS also has applications in horticulture as seed trays. The outstanding shock absorbency of expanded polystyrene packaging ensures the protection of a broad range of products.

 Process Cooling

Overview
The necessity to cool or chill plastics processing machinery is mainly related to thermoplastic materials. At room temperature thermoplastic materials (polypropylene, nylon and PET etc) are solid. In order to shape them they must first be heated to their molten temperature. When molten, they can then be manipulated (injection moulded, extruded etc) to a new shape. When formed to their new shape they must then be cooled to solidify them. Considerable amounts of heat energy have to be extracted from the material, the tooling and the machinery that is doing the forming.