History of plastic
The development of plastics has evolved from the use of natural plastic
materials (e.g., chewing gum, shellac) to the use of chemically modified,
natural materials (e.g., natural rubber, nitrocellulose, collagen, galalite)
and finally to completely synthetic molecules (e.g.,bakelite, epoxy, polyvinyl
chloride). Early plastics were bio-derived materials such as egg and blood
proteins, which are organic polymers. In 1600 BC, Mesoamericans used natural
rubber for balls, bands, and figurines. Treated cattle horns were used as
windows for lanterns in the Middle Ages. Materials that mimicked the properties
of horns were developed by treating milk-proteins (casein) with lye.
In the 1800s, as industrial chemistry developed during the Industrial
Revolution, many materials were reported. The development of plastics also
accelerated with Charles Goodyear's discovery of vulcanization to thermoset
materials derived from natural rubber.
Parkesine is considered the first man-made plastic. The plastic
material was patented by Alexander Parkes, In Birmingham, UK in 1856. It was
unveiled at the 1862 Great International Exhibition in London. Parkesine won a
bronze medal at the 1862 World's fair in London. Parkesine was made from
cellulose (the major component of plant cell walls) treated with nitric acid as
a solvent. The output of the process (commonly known as cellulose nitrate or
pyroxilin) could be dissolved in alcohol and hardened into a transparent and
elastic material that could be molded when heated. By incorporating pigments
into the product, it could be made to resemble ivory.
In 1897, the Hanover, Germany mass printing press owner Wilhelm Krische
was commissioned to develop an alternative to blackboards. The resultant
horn-like plastic made from the milk protein casein was developed in
cooperation with the Austrian chemist (Friedrich) Adolph Spitteler (1846–1940).
The final result was unsuitable for the original purpose. In 1893, French
chemist Auguste Trillat discovered the means to insolubilize casein by
immersion in formaldehyde, producing material marketed as galalith.
In the early 1900s, Bakelite, the first fully synthetic thermoset, was
reported by Belgian chemist Leo Baekeland by using phenol and formaldehyde.
After World War I, improvements in chemical technology led to an
explosion in new forms of plastics, with mass production beginning in the 1940s
and 1950s (around World War II). Among the earliest examples in the wave of new
polymers were polystyrene (PS), first produced by BASF in the 1930s, and
polyvinyl chloride (PVC), first created in 1872 but commercially produced in
the late 1920s. In 1923, Durite Plastics Inc. was the first manufacturer of
phenol-furfural resins. In 1933, polyethylene was discovered byImperial
Chemical Industries (ICI) researchers Reginald Gibson and Eric Fawcett.
In 1954, polypropylene was discovered by Giulio Natta and began to be
manufactured in 1957.
In 1954, expanded polystyrene (used for building insulation, packaging,
and cups) was invented by Dow Chemical.
Polyethylene terephthalate (PET)'s discovery is credited to employees
of the Calico Printers' Association in the UK in 1941; it was licensed to
DuPont for the USA and ICI otherwise, and as one of the few plastics
appropriate as a replacement for glass in many circumstances, resulting in
widespread use for bottles in Europe.