Alaska has more geothermal resources than
any other state in the country, and yet none of these resources has been
developed for power generation prior to 2006. In 2004, Chena Hot Springs Resort
entered into a partnership with United Technologies Corporation (UTC) to
demonstrate their moderate temperature geothermal ORC power plant technology at
Chena Hot Springs.
Project partners include:
● Chena Hot Springs Resort
● Chena Power
● United Technologies Corp.
● Department of Energy
● Alaska Energy Authority
The
Chena geothermal power plant came online in late July 2006, putting Alaska
squarely on the map for new geothermal technologies. Chena Hot Springs is the
lowest temperature geothermal resource to be used for commercial power
production in the world. We hope this will be the first step toward much
greater geothermal development in the state. The cost of power production, even
in semi-remote locations such as Chena, will be reduced from 30¢ to less than
7¢ per kWh once the UTC plant is installed and operational.
The
challenge for moderate temperature small scale geothermal development has been
to bring the cost down to a level where it is economical to develop small
geothermal fields. UTC has been working toward that goal. In the past, small
geothermal power plants have been built to order using tailor made components,
which has greatly increased both the expense and the lead time for such units.
UTC’s
Research Center has teamed up with their
sister divisions, Carrier and UTC Power, to reverse engineer mass produced
Carrier chiller components to dramatically reduce the cost of production, and
allow for modular construction. UTC has already proven this technology with the
release of their PureCycle 225 power plant
in 2003, which is designed to operate off waste heat applications.
How Chen Geothermal Power Plant Works?
Because
the geothermal water at Chena Hot Springs never reaches the boiling point of
water we cannot use a traditional steam driven turbine. Instead a secondary
(hence, "binary") fluid, R-134a, which has a lower boiling point than
water passes through a heat exchanger with 165°F water from our geothermal
wells. Heat from the geothermal water causes the R-134a to flash to vapor which then drives the turbine. Because this is a
closed loop system virtually nothing is emitted to the atmosphere. Moderate
temperature is by far the most common geothermal resource and most geothermal
power plants in the future will be binary cycle plants. Here are the steps in
the cycle:
1. Hot water enters the evaporator at 165ºF (480gpm).
After the hot water runs through the evaporator, it is returned to the
geothermal reservoir via our injection pump and injection well system. Some of
the water is also used to heat buildings on site before it is reinjected.
2. The evaporator shell is filled with R-134a, a common
refrigerant found in many air conditioning systems. The 165ºF water entering
the evaporator is not hot enough to boil water, but it is hot enough to boil
the R-134a refrigerant. The evaporator is a giant heat exchanger, with the hot
water never actually coming in contact with the refrigerant, but transferring
heat energy to it. The R134a begins to boil and vaporize.
3. On initial system startup,
the vapor bypasses the turbine and returns
directly to the condenser via a bypass valve. Once there is adequate boiling/evaporation
of the refrigerant, the bypass valve closes and the vapor is
routed to the turbine.
4. The vapor is
expanded supersonically through the turbine nozzle, causing the turbine blades
to turn at 13,500rpm. The turbine is connected to a generator, which it spins
at 3600rpm, producing electricity.
5. Cooling Water enters from our cooling water well which
is located 3000ft distant and 33ft higher elevation than the power plant. Cold
water (40ºF-45ºF) is siphoned out of this well and supplied to the power plant
condenser at a rate of 1500gpm.
6. The cooling water entering the condenser and recondensesthe vapor refrigerant
back into a liquid. As in the evaporator, the condenser only allows heat
transfer to occur between the refrigerant (in the shell) and the cold water (in
the tubes within the condenser). The two liquids never actually come in contact.
7. The pump pushes the liquid refrigerant back over to
the evaporator, so the cycle can start again. By doing so, it also generates
the pressure which drives the entire cycle.
Chena Geothermal Resource Overview
The
Chena Hot Springs Geothermal Resource, like all interior Alaskan hot springs,
is located along the margins of a granite pluton. These plutons are ancient
(cooled) magmatic bodies that have pushed up into the surrounding rock at some
time in the distance past (at least 80 million years ago). These intrusions
cooled below the surface to become huge granite geologic formation, called
plutons. Plutons can host geothermal systems in two ways. Granitic rock is very
brittle and fractures easily. These deep, often steeply dipping fractures can
sometimes act as conduits for water which has circulated deep into the earth's
crust (picking up heat along the way) to rapidly short circuit' back to the
surface. In the case of the Chena system, this short circuit is probably caused
by the intersection of two small faults, the primary one located parallel to
Spring Creek and identifiable by the string of natural hot springs and seeps
along one section of it.
Granite
rock is also frequently high in Uranium and Thorium. When these elements decay,
heat is generated which is trapped in the host rock, which in this case is the
granite pluton. This radioactive decay generates an abnormally high geothermal
gradient in the pluton, which means the water does not need to circulate to
extreme depths to pick up heat. In the case of Chena Hot Springs, it appears
the water is circulating to a depth of approximately 3000-5000ft and reaching a
maximum temperature of 250ºF. Chena is working on an exploration project under
the Department of Energy to identify and quantify the deep geothermal resource
at Chena Hot Springs. This project will culminate in the drilling and testing
of a 4000ft hole sited to intersect the geothermal reservoir at depth. For more
information on Chena's GRED III project, click here.