Torrefaction of biomass can be described as a mild form of
pyrolysis at temperatures typically ranging between 200-320 °C. During torrefaction the biomass properties are changed to
obtain a much better fuel quality for combustion and gasification applications. Torrefaction combined with densification leads to a
very energy dense fuel carrier of 20-25 GJ/ton.
Biomass
can be an important energy source to create a more sustainable society.
However, nature has created a large diversity of biomass with varying specifications.
In order to create highly efficient biomass-to-energy chains, torrefaction of biomass in combination with
densification (pelletisation/briquetting), is a
promising step to overcome logistic economics in large scale green energy
solutions.
Torrefaction is a thermo chemical treatment
of biomass at 200 to 320 °C. It is carried out under atmospheric conditions and
in the absence of oxygen. During the process, the water contained in the
biomass as well as superfluous volatiles are removed, and the biopolymers
(cellulose, hemicellulose and lignin) partly decompose giving off various types
of volatiles. The final product is the remaining solid, dry, blackened material
which is referred to as “torrefied biomass” or
“bio-coal”.
During
the process, the biomass loses typically 20% of its mass (dry bone basis),
while only 10% of the energy content in the biomass is lost. This energy (the
volatiles) can be used as a heating fuel for the torrefaction process.
After the biomass istorrefied it can be
densified, usually into briquettes or pellets using conventional densification
equipment, to further increase the density of the material and to improve its
hydrophobic properties. With relation to brewing and food products,torrefication occurs when a cereal (barley, maize,
oats, wheat, etc.) is cooked at high temperature to gelatinise the starch
endosperm creating the expansion of the grain and creating a puffed apperance. The cereal can then be used whole or flaked. In
brewing, the use of small quantities of torrefied wheat
or barley in the mashing pocess aids in
head retention and cling to the glass. Additionally, torrefied cereals
are generally less expensive than equal amounts of malted products.
Torrefied and
densified biomass has several advantages in different markets,
which makes it a competitive option compared to conventional biomass (wood)
pellets:
Energy
density of 18 - 20 GJ/m3 compared to 10 - 11 GJ/m3 driving a 40 - 50% reduction
in transportation costs.
Torrefied biomass can be
produced from a wide variety of raw biomass feedstocks while yielding similar
product properties. The main reason for this is that about all biomass are
built from the same polymers (lignocellulose). In general (woody and
herbaceous) biomass consists of three main polymeric structures: cellulose,
hemicellulose and lignin. Together these are called lignocellulose. The
chemical changes of these polymers duringtorrefaction are
practically similar resulting in similar property changes.
Torrefied biomass has
hydrophobic properties, and when combined with densification make bulk storage
in open air feasible.
All
biological activity is eliminated reducing the risk of fire and stopping
biological decomposition.
Torrefaction of biomass leads to improved grindability of
biomass. This leads to more efficient co-firing in existing coal fired power
stations or entrained-flow gasification for the production of chemicals and
transportation fuels.
Torrefied biomass has added
value for different markets. Biomass in general provides a low-cost, low-risk
route to lower CO2-emissions. When high volumes are needed, torrefaction can make biomass from distant sources
price competitive.
● Torrefied biomass results in lower handling costs;
● Torrefied biomass enables higher co-firing rates;
● Product can be delivered in a range of LHVs (20 – 25
GJ/ton) and sizes (briquette, pellet).
● Co-firing torrefied biomass
with coal leads to reduction in net power plant emissions.
● Fibrous biomass is very difficult to deploy in
furnaces;
● To replace injection coal, biomass product needs to
have LHV of more than 25 GJ/ton.
● Relatively high percentage of transport on wheels as
cost in supply chain makes biomass expensive. Increasing volumetric energy
density does decrease costs;
● Limited storage space increases need for increased
volumetric density;
● Moisture content important as moisture leads to smoke
and smell.
● Torrefied biomass results in lower handling costs;
● Torrefied biomass serves as a ‘clean’ feedstock for
production of transportation fuels (Fischer–Tropschprocess),
which saves considerably on production costs of such fuels.