Checklist for Piping Isometrics: P&ID, Layout, Drafting Related
Sr. No. |
Check Points |
P&ID RELATED |
|
1 |
Following items are checked with the P&ID (IFD or later issue): |
a) Line number and pipe class. |
|
b) Tag nos. of equipment, instruments, special items, actuated and manual valves (if applicable). |
|
c) Flow direction (including flow direction of check valve) |
|
d) Slope/no pocket/free draining requirement, if any. |
|
e) Min/max distances, straight lengths, etc. as specified in P&ID. |
|
f) Close/open position for spectacle blind or spacer & blind. |
|
g) Removable spool requirement, if any. |
|
h) Sequence of branch connections (as agreed with Process in case of any changes). |
|
i) Piping spec break, if any (preferably be at flange joints/valves, each iso to contain only one spec). |
|
j) Special feature of valves (e.g. LO, LC, etc.) |
|
k) Insulation symbol for insulated lines. |
|
l) Equipment nozzle/TP numbers and tie-in numbers. |
|
m) Insulating gaskets are selected as shown in P&IDs |
|
n) Specific requirements mentioned in applicable P&ID notes (if any) are complied |
|
LAYOUT RELATED |
|
2 |
High point vents and low point drains are provided, as per project requirements, for lines that will be hydro-tested. |
3 |
Drains are provided wherever liquid stagnation can occur in the lines e.g. downstream of a check valve. |
4 |
Adequate pipe spool lengths are provided for wafer type butterfly and check valves to prevent the interference of the valve disc with adjacent piping items. |
5 |
The platform/grade/building wall/dyke or bund wall/floor penetrations and limits of road crossings are properly shown wherever applicable. |
6 |
The insulation limits are specified appropriately (esp. for personal protection) |
7 |
The electrical tracing requirement and its limits are specified appropriately. |
|
|
8 |
The wrapping and coating requirement and its limits are specified appropriately for u/g lines. |
9 |
Minimum distance between welds is 50mm or five times the wall thickness whichever is greater, unless otherwise indicated in Project specifications. |
10 |
Unions are provided in galvanized piping where threaded in-line items need to be removed for maintenance. Also, unions are provided at regular intervals (e.g. 24m) in straight pipe runs. |
11 |
Full couplings are provided where applicable for small bore piping. |
12 |
For piping below 2”, WN flanges are not directly welded to SW fittings. Also, PE pipes are not directly welded with swaged reducers (couplings are used in between). |
13 |
Appropriate break-up flanges are provided in piping with internal lining and hot-dip galvanized piping (based on tub size). Spool configuration is made with one elbow or one tee only to ensure proper galvanizing. |
14 |
Lifting lugs are provided for removable spools wherever required as per project requirements. |
15 |
There is adequate clearance between pipe support and the adjacent piping component (e.g. flange, drain valve) to allow for flange bolt removal, valve operation, etc. |
16 |
The valve stem orientation angle is indicated wherever the stem is not in the vertical and horizontal planes. |
17 |
The piping interfaces with equipment/package nozzles/terminal points are checked (w.r.t. size, rating, flange face type and nozzle/TP nos.). |
18 |
The straight length requirement for suction & discharge piping for compressors and certain pumps is as required by Vendor/project specs. |
19 |
Straight lengths and branch configuration of upstream/downstream lines for anti-surge valves is as per Compressor Vendor’s recommendation. |
20 |
The F/F dimensions of all valves, special items and in-line instrument items are as per approved vendor drawings. |
21 |
The instrument connections are checked with Piping-Instrument interface drawings/Instrument hook-up drawings. |
22 |
The rotameters are installed in vertical run with flow in upward direction. |
23 |
The orifice tapping orientation is done considering liquid or gas flow as applicable and the BOM is as per the piping-instrument interface diagram. |
24 |
The straight length requirement (u/s & d/s) has been provided for flow meters (e.g. flow orifices, flow nozzles, venture meters) and is as per Project standards/Vendor requirements. |
25 |
The line configuration for lines containing magnetic flowmeters or vortex type flowmeters is such that they are always flooded. |
26 |
Line configuration allows easy removal of spectacle blinds/spacers & blinds and valves in case of RTJ flange joints. |
27 |
Flanged spools are provided in the case of conical strainers to enable removal. |
28 |
Orientation of valve handwheel / lever is checked in model for proper access and commented accordingly |
29 |
Line routing is visually checked in model for general requirement like access to in line items, supporting, clearances, obstructions, consistency and aesthetic requirement, etc. |
30 |
Branches like drains, drip legs, etc. are located with sufficient clearance from the supports, steel or other obstructions so that they do not clash during expansion/contraction. |
31 |
Drip leg size and dimension is checked with Standard drawing for steam lines. |
32 |
Requirement of Weep holes for atm vent lines is indicated. |
DRAFTING RELATED |
|
33 |
The drawing border conforms to the Project specifications or Company standards, as applicable. |
34 |
The isometric numbering is as per the approved project format and the line number matches with isometric number. |
35 |
The correct isometric revision number is mentioned in the title block. |
36 |
Pipe class printed at the bottom of the drawing matches with that in the line number. |
37 |
Line data (e.g. process parameters, P&ID no., PWHT & testing requirements, insulation & painting specs, etc.) match with the Line List, if given in the isometric |
38 |
Applicable reference documents (e.g. Line List, Isometric Index, Pipe Supports Spec, etc.) are mentioned. |
39 |
Data such as inch-dia, etc. appear at the bottom of the isometric. |
40 |
The “Cont. on …” description correctly appears at each end of the line isometric which is continued in another sheet. |
41 |
The isometric print is readable (if required, the isometric should be split into more sheets). |
42 |
Isometric number change is made preferably at a flange joint/valve (not at a weld joint). |
43 |
Dimensions and elevations are adequately given. At least one elevation is mentioned and WP elevations for sloped lines are marked. |
44 |
There are no HOLDs in the isometric (issue of any isometrics with HOLD requires approval by HOD/PEM). |