Block and Drilling Line Calculation
This article will focus on block and drilling line calculations as block efficiency, drilling power input/output, etc. Additionally, there are some examples which will help you understand how the formulas work.
Block and drilling line efficiency formula is described below;
Power Output (Po) = Fh x Vtb
Power Input (Pi) = Ff x Vf
Where;
Fh is the hook load in lb.
Vtb is the velocity of the travelling block in feet per minute (fpm).
Ff is the fast line load in lb.
Vf is the velocity of the fast line in feet per minute (fpm).
The relationship between the fast line speed and the travelling block speed is listed below;
Vf = n x Vtb
Where;
n is number of lines strung between the travelling block and the crown block.
We can describe the hoisting efficiency into the following form.
Example#1: The maximum anticipated hook load is 500,000 and the travelling block velocity is 100 ft/minute. Hoisting efficiency is 85% and the drawworks efficiency is 75%. Based on the given information, what is the required horsepower for the drawworks for this situation?
Pi = 58,832,529 ft-lb/min
1 horsepower = 33,000 ft-lb/min
Pi = 58,832,529 ÷ 33,000 = 1,783 hp
We need to look at the drawworks. The drawworks output is the hoisting system output therefore we can figure out the horse power of the drawworks.
Pi = 2,377 hp
You need input horsepower of the drawworks of 2,377 hp.
Example#2: The string will be pulled out from 15,000 ft. The rig information is listed below;
Drilling lines: 12 lines
Hoisting efficiency: 70%
Drawworks: 1,200 hp
Drawworks efficiency: 80%
Expected hookload at 15,000 ft: 350,000 lb
What is the speed at which the first stand (90 ft stand) can be pulled out of hole based on the drawworks technical limit?
Ff = 41,667 lb
Fast line velocity (Vf) = Power Input (Pi) ÷ Fast line Load (Ff)
Power Input (Pi) comes from the drawworks and we can determine it from the drawworks efficiency.
Power Input (Pi) = 0.8 x 1,200 = 960 hp
1 horsepower = 33,000 ft-lb/min
Power Input (Pi) = 960 x 33,000 = 31,680,000 ft-lb/min
Fast line velocity (Vf) = 31,680,000 ÷ 41,667 = 760 fpm
Travelling block velocity can be calculated by the following equation.
Vf = n x Vtb
Vtb = Vf ÷ n
Vtb = 760÷ 12 = 63.3 fpm
The travelling block speed = 90 ÷ 63.3 = 1.42 minute.
The pulling speed for the first stand is 1.42 minutes.