BRIEF OVERVIEW

 

1 ULTRA SONIC MACHINING

 

USM is a mechanical material removal process in which the material is removed by repetitive impact of abrasive particles carried in liquid medium on to the work surface, by a shaped tool, vibrating at ultrasonic frequency.

 

2 ABRASIVE JET MACHINING

 

It is the material removal process where the material is removed or machined by the impact erosion of the high velocity stream of air or gas and abrasive mixture, which is focused on to the work piece.

 

3. LASER BEAM MACHINING

 

Laser-beam machining is a thermal material-removal process that utilizes a high- Energy, Coherent light beam to melt and vaporize particles on the surface of metallic and non- Metallic work pieces. Lasers can be used to cut, drill, weld and mark. LBM is particularly suitable for making accurately placed holes.

 

4. ELECTRON EAM MACHINING

 

It is the thermo-electrical material removal process on which the material is removed by the high velocity electron beam emitted from the tungsten filament made to impinge on the work surface, where kinetic energy of the beam is transferred to the work piece material, producing intense heat, which makes the material to melt or vaporize it locally.

 

5. ELECTRO CHEMICAL MACHINING

 

It is the controlled removal of metals by the anodic dissolution in an electrolytic medium, where the work piece (anode) and the tool (cathode) are connected to the electrolytic circuit, which is kept, immersed in the electrolytic medium.

 

6. ELECTO CHEMICAL GRINDING

 

ECG is the material removal process in which the material is removed by the combination of

Electro- Chemical decomposition as in ECM process and abrasive due to grinding.

 

7. PLASMA ARC MACHINING

 

Plasma is defined as the gas, which has been heated to a sufficiently high temperature to become ionized.

 

8. WATER JET MACHINING

 

Water jet cutting can reduce the costs and speed up the processes by eliminating or reducing expensive secondary machining process. Since no heat is applied on the materials, cut edges are clean with minimal burr. Problems such as cracked edge defects, crystallization, hardening, reduced weldability and machinability are reduced in this process.

 

9. ELECTRICAL DISCHARGE MACHINING

 

EDM is the controlled erosion of electrically conductive materials by the Initiation of rapid and repetitive spark discharge between the electrode tool to the cathode and work to anode separated by a small gap kept in the path of dielectric medium. This Process also called spark erosion.