The sun and planetary gear
arrangement is also known as Epicyclic gear. We will discuss sun and planet
gear arrangement and its working.
The sun and planetary gear
arrangement, sometimes also called as Epicyclic gear train, is a gear
train, where typically few smaller gears rotate and revolve by meshing around a
bigger sun gear. So, that’s how the name comes.
○ Various arrangements of the sun and planetary
gear are possible and used across the industry. And the complexity increases
with the addition of the numbers of planetary gears.
○ For the purpose of the discussion, we will use
the following simple Epicyclic gear arrangement:
○ As you can see from the above picture, the
planet gears are connected by a rigid arm in such a way that the rotation axis
of the combined planet gears and that of the sun gear lies at the same line.
○ As the sun gear rotates, the meshed planet gears
also rotates in the opposite direction and as the planet gears rotates it
causes rotation to the arm connecting the planet gears.
○ The beauty of this kind of gear arrangement is
that you will have multiple options for giving input torque and getting output
to and from the gear box. How?
○ Look at the cross section drawing of the gear
above. The axis-1 and axis-3 are the axis of
the planetary gears. Axis of the arm is marked as axis-2 and
the axis of the sun gear is marked as axis-4.
○ You can use the axis-4 as input
and axis-2 as output for transmitting the powers. One of the
benefits you will get here is both the input as well as the output axis fall in
the same line. So whenever you need to transmit power and require reduction as
well then you can think of using this configuration.
○ Similarly, depending upon your power
transmission requirement you can think of using any other axis combinations as
your input and output axis.
○ The sun and planetary gear is used in most of
the automatic transmission system. In automatic transmission compound sun and
planetary gear is used.
○ These kinds of gear also find application for
converting reciprocal motion to the rotary motion in steam engine.
○ Another application of the sun and planetary
gear is electric screw driver. You need to achieve a moderate reduction ratio
in a limited space.
○ This kind of gear trains can provide solution
for wide range of transmission problem if you can customize and understand the
system suitably.
The sun and planet gear arrangement
is a non linear or Epicyclic gear train. As the name suggests, the construction
of this type of gear train is similar to that of our solar system.
Most of the automatic transmissions
use this kind of gear train. Though we use the basic gearing law for
calculating the gear ratio for the sun and planet gear arrangement as well but
slightly different way.