Brushless
DC motors (BLDC) are used where there are limitations in the use of the
brush-type DC motors. In this article we discuss how it is possible operate a
DC motor with no brush arrangement and also explain the back EMF in a brushless
DC motor (BLDC).
A DC
motor is a one which operates on a supply from a DC source. The DC source may
be either a DC generator or from a battery. DC motors may be classified as:
○ Series wound DC motor
○ Shunt wound DC motor
○ Compound wound DC
motor
○ Separately wound DC
motor
In all
types of DC motors, the supply is given to both stators to make it as an
electromagnet. This supply is necessary because the operation of a DC motor
depends on the attraction and repulsion principles of magnetism.
In the
stator, the supply voltage from a DC source is given directly, and in the rotor
of DC motor it is supplied by means of a brush arrangement. But in case of
brushless DC motors, this supply voltage to the rotor should be supplied
without any brush arrangement. Brushless DC motors are more complicated than
ordinary DC motor with brush arrangements, but certain applications needs this
brushless DC motor, and hence it exists.
In a
brushless DC motor (BLDC), we have an exciter rotor mounted on the same shaft
of the rotor of a DC motor. This exciter stator induces an EMF when a small
voltage is applied to the stator of this exciter. The voltage induced in the
exciter rotor is an AC voltage and this is rectified to DC by means of a
rotating rectifier diode arrangements mounted on the same shaft of the motor.
The rectified DC voltage is applied to the rotor of DC motor, and there is no
brush required so the DC motor with this type of complicated arrangement is
called a brushless DC motor (BLDC).
A notable
disadvantage associated with BLDC motors is the generated back EMFs by its
winding when operated. The following discussion explains the origin of these
unwanted back EMFs.
According
to Faradays law of electromagnetic induction, when a current carrying conductor
is placed in a magnetic field (that is, if the conductor cuts the magnetic
field), an EMF is induced or produced in a conductor and if a closed path is
provided, current flows through it.
When the
same thing happens in a brushless DC motor (BLDC) as a result of motor torque,
the EMF produced is known as “back EMF." It is so called because this EMF
that is induced in the motor opposes the EMF of the generator.
This back
EMF that is induced in the brushless DC motor (BLDC) is directly proportional
to the speed of the armature (rotor) and field strength of the motor, which
means that if the speed of the motor or field strength is increased, the back
EMF will be increased and if the speed of the motor or field strength is
decreased, the back EMF is decreased.
This back
EMF created acts as a resistance, and we all know that any resistance in a line
reduces and opposes the current flow so if the speed of the DC motor or field
strength is increased, the back EMF increases which in turn increases the resistance
to the current flow in windings and hence only less current is delivered to the
armature of DC motor. Also if the speed of DC motor armature or field strength
decreases, the back EMF decreases, which in turn reduces the resistance and
hence more current flow to the armature of DC motor.
When the
DC motor is first started, there is no back EMF induced and as discussed above
there is maximum current flow from the DC generator or distribution lines to
the motor armature and as a result the motor toque will be maximum. In this
case there is no resistance offered by back EMF. The only resistance available
is the motor winding resistance.
During
normal operation (rated speed) of DC motor, the back EMF induced will be
maximum which reduces the motor armature current to its minimum level and as a
result the motor torque is also reduced.
When the
load on the motor is increased, the motor speed (RPM) is decreased and this
reduces the back EMF. This decrease in back EMF automatically increases the
motor torque thereby bringing the motor to its rated speed.