At first
glance, torque-power charts seem to show that at a certain engine speed, the
two curves cross. Does this really happen? Is it a magic point or just a
coincidence? Do the horsepower and torque curves really cross? Can they? Let's
find out.
In this
article, I'll try to show whether this is magic or coincidence. We'll do this
through an example, but first let's review some of the basics concerning torque
and horsepower.
What we
commonly call “pulling power" in reference to heavy towing, the torque
that can be measured and defined is actually a couple of equal forces that act
in opposite directions at a distance from each other that exert a twisting
force that tries to turn an object such as a screw, a shaft, or a wheel. Torque
is measured in force by distance units like lb-ft (pound foot) and N-m
(Newton meter) measured by tools and instruments such as a torque-meter and a
dynamometer.
Torque is
of a work and energy nature. The role of torque in rotational movements is like
the role of force in translational movements. In a rotational movement, torque
is needed to come up with moments of resisting forces like friction, drag, and
inertia, and in accelerating up to a desired speed, for keeping that speed. The
amount of needed torque equals the sum of resisting and accelerating moments.
Power is
the capability of a machine or system to do work. Power is calculated as the
rate of doing work in force by distance per unit time- in units like lb-ft/min
(foot pounds per minute) or N-m/s (Newton meters per second, which is also
called the Watt).
Several
units of measurement of power are named horsepower, names like mechanical
horsepower or imperial horsepower, metric
horsepower, Royal Automobile Club (RAC) horsepower, or British tax
horsepower, etc. The values of these units are slightly
different and vary between 735.5 to 750 watts.
In a
rotational movement, power is calculated from measured torque and rpm. In an
engine, power is provided by a rotating shaft which at any rpm exerts a certain
amount of torque on a load.
Torque-power
charts show variations of power and torque at different engine speeds.
Considering the information in the following table (click to enlarge), which is
taken as an example of measured speed and torque, and consequently the
calculated power of an engine, we can easily see the comparative results in two
torque-power charts, one in which torque is in lb-ft and power in
horsepower and the other in which torque is in N-m and power is in Kw.
Considering
the point where the torque and power curves cross, we can see that when torque
is in lb-ft and
power is in horsepower, the crossing point is at a different speed (RPM) from
when the torque is in N-m and power is in Kw. This leads us to the
question: Do power and torque curves actually cross?
The
answer is "definitely not," because the apparent crossing point read
for both curves on the vertical scales are of two different natures. Torque is
of a work and energy nature and horsepower is of a power (work per unit time)
nature.
So there
is not anything magical about the apparent crossing point of the torque and
horsepower curves, but there are still some facts that can be learned from
plotting the two curves together on the same chart.
The facts
that can be learned from studying torque-horsepower curves include:
○ Torque and
horsepower peaks do not happen at maximum RPM. Investigating for the reason has
led to research projects in the past and might lead the same way in the future.
All that can be said is as the engine speed increases, some negative factors
become more effective and decrease generated torque and horsepower. One of
these factors is that at higher engine speed intake valves do not have enough
time to intake adequate air and/or fuel to increase or maintain the horsepower
and torque.
○ Torque peak occurs
at a considerable lower RPM than power peak. In other words the torque peak
happens well below the power peak.
○ In whatever scales
torque power chart is plotted, the shape of the curves remains the same and
only their proportional position changes.
Relation
of torque and power with RPM can be considered from different points of views
including specific fuel consumption (consumed fuel per unit generated power),
the importance of torque or power at different conditions of engine (start up,
accelerating, keeping constant speed, and decelerating), and RPM variation band
(wide bands like variation of RPM in automotive engines or narrow bands like
the almost constant or limited varying RPM in aircraft). Any of the above
viewpoints leads to its own specific discussions.