Various bases are
considered for the classification of timbers. The following are the important
basis:
(i)
Mode of growth
(ii) Modulus of
elasticity
(iii) Durability
(iv)
Grading
(v) Availability.
(i)
Classification Based on Mode of Growth: On the basis of mode of growth trees
are classified as
(a) Exogeneous and
(b) Endogeneous
(a) Exogeneous Trees:
These trees grow
outward by adding distinct consecutive ring every year. These rings are known
as annual rings. Hence it is possible to find the age of timber by counting
these annual rings. These trees may be further divided into
(1) Coniferous
(2) deciduous.
Coniferous trees are having cone shaped
leaves and fruits. The leaves do not fall till new ones are grown. They
yield softwood.Deciduous trees are having broad leaves. These
leaves fall in autumn and new ones appear in springs. They yield strong wood
and hence they are commonly used in building construction.The classification
as softwood and hardwood have commercial importance.
The difference
between softwood and hardwood is given below:
1. In soft wood annual rings are seen distinctly whereas in
hard wood they are indistinct.
2. The colour of
soft wood is light whereas the colour of hard wood is dark.
3. Softwoods have
lesser strength in compression and shear compared to hardwoods.
4. Softwoods are
light and hard woods are heavy.
5. Fire resistance
of soft wood is poor compared to that of hardwood.
6. The structure of
soft wood is resinous while structure of hard wood is close grained.
1. Pith:
It is the
innermost part of the tree and hence the oldest part of exogeneous tree when the plant becomes old, the pith dies
and becomes fibrous and dark. It varies in size and shape.
2. Heart Wood:
This is the
portion surrounding pith. It is dark in colour and strong. This portion
is useful for various engineering
purpose. This is the dead part of wood. It consists of several annular rings.
3. SapWood:
It is the
layer next to heart wood. It denotes recent growth and contains sap. It
takes active part in the growth
of trees by allowing sap to move in upward direction. The annual rings of
sapwood are less sharply divided and are light in colour. The sapwood is also
known as alburnum.
4. Cambium
Layer:
It is a thin
layer of fresh sap lying between sapwood and the inner bark. It
contains sap which is not yet
converted into sapwood. If the bark is removed and cambium layer is exposed to
atmosphere, cells cease to be active and tree dies.
5. Inner Bark:
It is a inner skin of tree protecting the cambium layer. It gives
protection to
cambium layer.
6. Outer Bark:
It is the outer skin
of the tree and consists of wood fibres. Sometimes it contains
fissures and cracks.
7. Medullary Rags:
These are thin radial
fibres extending from pith to cambium layer. They hold annular rings together.
In some of trees they are broken and some other they may not be prominent.
(b) Endogeneous Trees:
These trees grow
inwards. Fresh fibrous mass is in the innermost portion. Examples of endogenous
trees are bamboo and cane. They are not useful for structural works.
(ii) Classification
Based on Modulus of Elasticity:
Young’s modulus is determined
by conducting bending test. On this basis timber is classified as:
Group A: E = 12.5 kN/mm2
Group B: E = 9.8 kN/mm2 to 12.5 kN/mm2
Group C: E = 5.6 kN/mm2 to 9.8 kN/mm2.
(iii) Classification Based on Durability:
Durability tests are
conducted by the forest research establishment. They bury test specimen of size
600 × 50 × 50 mm in the ground to half their length and observe their conditions
regularly over several years. Then timbers are classified as:
High durability:- If average life is more than 10 years.
Moderate durability:- Average life between 5 to 10 years.
Low durability:- Average life less than 5 years.
(iv)
Classification Based on Grading:
IS 883-1970 classifies
the structural timber into three grades-select grade, grade I and grade II. The
classification is based on permissible stresses, defects etc.
(v) Classification
Based on Availability: Forest departments classify timbers based on the availability
as
X—Most common.
1415 m3 or more per year
Y—Common. 355 m3 to 1415 m3 per
year
Z—Less common.
Less than 355 m3 per year.
Properties of good
timbers are:
Colour: It should be uniform.
Odour: It should be pleasant
when cut freshly.
Soundness: A clear ringing sound
when struck indicates the timber is good.
Texture: Texture of good timber is
fine and even.
Grains: In good timber grains are
close.
Density: Higher the density stronger
is the timber.
Hardness: Harder timbers are strong
and durable.
Warping: Good timber do not warp
under changing environmental conditions.
Toughness: Timber should be capable
of resisting shock loads.
Abrasion: Good timber do not deteriorate
due to wear. This property should be looked into, if timber is to be used for
flooring.
Strength: Timber should have high strength
in bending, shear and direct compression.
Modulus of Elasticity: Timber with higher modulus of
elasticity are preferred in construction.
Fire resistance: A good timber should have
high resistance to fire.
Permeability: Good timber has low water permeability.
Workability: Timber should be easily
workable. It should not clog the saw.
Durability: Good timber is one which is
capable of resisting the action of fungi and insects attack
Defects: Good timber is free from defects
like dead knots, shakes and cracks.
This is a process by
which moisture content in a freshly cut tree is reduced to a suitable level. By
doing so the durability of timber is increased. The various methods of
seasoning used may be classified into:
(i)
Natural seasoning
(ii) Artificial
seasoning.
(i) Natural Seasoning:
It may be air seasoning
or water seasoning. Air seasoning is carried outin a
shed with a platform. On about 300 mm high platform timber balks are stacked as
shown in Care is taken to see that there is proper air circulation around each timber
balk. Over a period, in a natural process moisture content reduces. A well seasoned timber contains only 15% moisture.
This is a slow but a
good process of seasoning. Water seasoning is carried out on the banks of rivers.
The thicker end of the timber is kept pointing upstream side. After a period of
2 to 4 weeks the timber is taken out. During this period sap contained in the
timber is washed out to a great extent. Then timber is stalked in a shed with
free air circulation.
(ii) Artificial Seasoning:
In this method timber
is seasoned in a chamber with regulated heat, controlled humidity and proper
air circulation. Seasoning can be completed in 4 to 5 days only. The different
methods of seasoning are:
(a) Boiling
(b) Kiln seasoning
(c) Chemical seasoning
(d) Electrical seasoning.
(a) Boiling:
In this method timber
is immersed in water and then water is boiled for 3 to 4 hours.Then it is dried slowly. Instead of boiling water
hot steam may be circulated on timber. The process of seasoning is fast, but
costly.
(b) Kiln Seasoning:
Kiln is an airtight
chamber. Timber to be seasoned is placed inside it. Then
fully saturated air with a temperature
35°C to 38°C is forced in the kiln. The heat gradually reaches inside timber.
Then relative humidity is gradually reduced and temperature is increased, and
maintained till desired degree of moisture content is achieved.
The kiln used may be
stationary or progressive. In progressive kiln the carriages carrying timber
travel from one end of kiln to other end gradually. The hot air is supplied
from the discharging end so that temperature increase is gradual from charging
end to discharging end. This method is used for seasoning on a larger scale.
(c) Chemical
Seasoning:
In this method,
the timber is immersed in a solution of suitable salt.
Then the timber is
dried in a kiln. The preliminary treatment by chemical seasoning ensures uniform
seasoning of outer and inner parts of timber.
(d) Electrical
Seasoning:
In this method
high frequency alternate electric current is passed through timber. Resistance
to electric current is low when moisture content in timber is high. As moisture
content reduces the resistance reduces.
Measure of
resistance can be used to stop seasoning at appropriate level.However it is costly process. This technique has
been tried in some plywood industries but not in seasoning of timber on mass scale.
Various defects
which are likely to occur in timber may be grouped into the following three:
(i)
Due to natural forces
(ii) Due to defective
seasoning and conversions.
(iii) Due to attack
by fungi and insects.
(i) Defects due to Natural Forces:
The following
defects are caused by natural forces:
(a) Knots
(b) Shakes
(c) Wind cracks
(d) Upsets
(a) Knots:
When a tree grows,
many of its branches fall and the stump of these branches in the trunk is
covered. In the sawn pieces of timber the stump of fallen branches appear as knots.
Knots are dark and hard pieces. Grains are distorted in this portion. Figure
1.9 shows some varieties of knots. If the knot is intact with surrounding wood,
it is called live knot. If it is not held firmly it is dead knot.
(b) Shakes:
The shakes are
cracks in the timber which appear due to excessive heat, frost or
twisting due to wind during the
growth of a tree. Depending upon the shape and the positions shakes can be classified
as star shake, cup shake, ring shakes and heart shakes
(c) Wind Cracks:
These are the cracks
on the outside of a log due to the shrinkage of the exterior surface.
(d) Upsets:
This type of defect
is due to excessive compression in the tree when it was young. Upset is an
injury by crushing. This is also known as rupture.
(ii) Defects
due to Defective Seasoning and Conversion:
If seasoning is not
uniform, the converted timber may warp and twist in various directions. Sometimes
honey combining and even cracks appear. This type of defects are more susceptible
in case of kiln seasoning.In the process of
converting timber to commercial sizes and shapes the following types of defects
are likely to airse: chip marks, torn grain etc.
(iii) Defects
due to Fungi and Insects Attack:
Fungi are
minute microscopic plant organism.They grow
in wood if moisture content is more than 20°C and exposed to air. Due to fungi attack
rotting of wood, takes place. Wood becomes weak and stains appear on it.Beetles, marine borers and termites (white ants) are the
insects which eat wood and weaken the timber. Some woods like teak have
chemicals in their compositions and resist such attacks. Other woods are to be
protected by chemical treatment.
Preservation of
Timber
Preservation of
timber means protecting timber from fungi and insects attack so that its life
is increased. Timber is to be seasoned well before application of preservatives.
The following are the widely used preservatives:
1. Tar
2. Paints
3. Chemical salt
4. Creosote
5. ASCO
1. Tar:
Hot coal tar is
applied to timber with brush. The coating of tar protects the timber from the
attack of fungi and insects. It is a cheapest way of protecting timber. Main
disadvantage of this method of preservation is that appearance is not good after
tar is applied it is not possible to apply other attractive paints. Hence tarring
is made only for the unimportant structures like fence poles.
2. Paints:
Two to three
coats of oil paints are applied on clean surface of wood. The paint
protects the timber from moisture.
The paint is to be applied from time to time. Paint improves the appearance of
the timber. Solignum paint is a special
paint which protects the timber from the attack of
termites.
3. Chemical salt:
These are the
preservatives made by dissolving salts in water. The salts used
are copper sulphate, masonry
chloride, zinc chloride and sodium fluoride. After treating the timber with
these chemical salt paints and varnishes can be applied to get good appearance.
4. Creosote:
Creosote oil is
obtained by distillation of coal tar. The seasoned timber is kept in
an air tight chamber and air
is exhausted. Then creosote oil is pumped into the chamber at a pressure of 0.8
to 1.0 N/mm2 at a temperature of 50°C. After 1 to 2 hours timber is taken out
of the chamber.
5. ASCO:
This preservative is
developed by the Forest Research Institute, Dehradun. It consists of 1 part by
weight of hydrated arsenic pentoxide (As2O5, 2 H2O), 3 parts by weight of
copper sulphate (CuSO4⋅5
H2O) and 4 parts by weight of potassium dichromate (K2Cr2O7) or sodium
dichromate (Na2Cr2O7⋅2
H2O). This preservative is available in powder form. By mixing six parts of
this powder with 100 parts of water, the solution is prepared. The solution is
then sprayed over the surface of timber. This treatment prevents attack from termites.
The surface may be painted to get desired appearance.