(i)
Chemical properties: Portland cement consists of the following chemical
compounds:
(a) Tricalcium silicate 3 CaO.SiO2 (C3S) 40%
(b) Dicalcium silicate 2CaO.SiO2 (C2S) 30%
(c) Tricalcium aluminate 3CaO.Al2O3 (C3A) 11%
(d) Tetracalcium aluminate 4CaO.Al2O3.Fe2O3 (C3AF) 11%
There may be small
quantities of impurities present such as calcium oxide (CaO)
and magnesium oxide (MgO). When water is added to
cement, C3A is the first to react and cause initial set. It generates great
amount of heat. C3S hydrates early and develops strength in the first 28 days.
It also generates heat. C2S is the next to hydrate. It hydrates slowly and is
responsible for increase in ultimate strength. C4AF is comparatively inactive
compound.
The following
physical properties should be checked before selecting a portland cement for the civil engineering works. IS 269–1967
specifies the method of testing and prescribes the limits:
(a) Fineness (b)
Setting time
(c) Soundness (d)
Crushing strength.
(a) Fineness:
It is measured
in terms of percentage of weight retained after sieving the cement through 90
micron sieve or by surface area of cement in square centimeters per gramme of cement. According to IS code specification
weight retained on the sieve should not be more than 10 per cent. In terms of
specific surface should not be less than 2250 cm2/gm.
(b) Setting
time:
A period of 30
minutes as minimum setting time for initial setting and a maximum period of 600
minutes as maximum setting time is specified by IS code, provided the tests are
conducted as per the procedure prescribed by IS 269-1967.
(c) Soundness:
Once the concrete
has hardened it is necessary to ensure that no volumetric changes takes place.
The cement is said to be unsound, if it exhibits volumetric instability after
hardening. IS code recommends test with Le Chateliermould
for testing this property. At the end of the
test, the indicator of Le Chatelier mould should
not expand by more than 10 mm.
(a) Crushing
strength:
For this mortar
cubes are made with standard sand and tested in compression testing machine as
per the specification of IS code. The minimum strength specified is 16 N/mm2
after 3 days and 22 N/mm2 after 7 days of curing.